1970-1996 BMW R50/5 R50 R60 R65 R75 R80 R90 R100 R100GS Repair Shop Manual M5023

Description: BMW MOTORCYCLE Repair Manual by CLYMER Service, Repair & Maintenance: BMW R Models 1970-1996 Every Clymer contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the motorcycle. This, in addition to extensive research, allows Clymer to achieve an un-matched level of detail, accuracy & clarity. Models Covered: R50/5 (1970-1973) R60/5 (1970-1973) R60/6 (1973-1976) R60/7 (1976-1978) R65 (1978-1985) R65/85 (1985-1987) R65 LS (1982-1985) R75/5 (1970-1973) R75/6 (1973-1976) R75/7 (1976-1977) R80/7 (1978-1980) R80 G/S (1980-1986) R80ST (1982-1984) R80RT (1982-1985) R80RT (1986-1987) R80 (1985-1987) R90/6 (1973-1976) R90S (1973-1976) R100/7 (1976-1979) R100S (1976-1980) R100RS (1977-1984) R100RS (1987-1993) R100RT (1976-1984) R100RT (1987-1995) R100T (1979-1980) R100 (1981-1984,1991) R100CS (1981-1984) R100GS (1988-1994) R100GS PD (1990-1996) The step-by-step instructions and two column text with large print are user friendly, bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb tabbed chapters, numbered table of contents and extensive index make it possible to locate the desired section quickly. This manual includes a Quick Reference Data section with frequently used specifications. Chapter Layout: QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring instruments / Special tools / Basic service methods / Storage / Specifications CHAPTER TWO / TROUBLESHOOTING Operating requirements / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Engine lubrication / Clutch / Gearshift linkage / Transmission / Excessive vibration / Electrical troubleshooting / Test equipment / Basic test procedures / Electrical problems / Electrical system troubleshooting / Front suspension and steering/ Brake problems CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Routine safety checks / Maintenance intervals schedule / Oil and filter change / Transmission oil check / Final drive oil change / Drive shaft oil change / Air filter change / Control cable lubrication / Periodic lubrication / Engine oil and filter change / Oil pump filter screen and oil pan cleaning / Transmission oil level change / Clutch and input shaft spline lubrication / Drive shaft oil level change / Front fork oil change / Swing arm pivot bearing lubrication / Final drive oil change / Periodic maintenance / Brake fluid level check / Brake pad inspection / Brake drum inspection / Front master cylinder (cable operated) cable adjustment / Rear brake pedal adjustment / Clutch free play adjustment / Camshaft chain tensioner adjustment / Air filter element service / Fuel flow test / Fuel shutoff valve filter service / Tune-up / Cylinder head nut torque check / Adjust valve clearance / Ignition timing / Breaker point service / Compression test / Carb synchronization / Spark plugs / Carburetor float bowl cleaning / Carburetor idle mixture and speed adjustment / Specifications CHAPTER FOUR / ENGINE Removal installation / Engine front cover / Cylinder head and cover / Rocker arm / Valves and components / Cylinder / Pistons and rings / Valve lifters / Connecting rods / Oil pump / Oil pan and strainer / Oil cooler / Timing chain cover / Camshaft, timing chain, timing sprockets and chain tensioner / Crankshaft / Crankcase / Break-in / Specifications CHAPTER FIVE / CLUTCH Clutch and flywheel / Clutch release mechanism / Clutch cable / Specifications CHAPTER SIX / TRANSMISSION, GEARSHIFT MECHANISM AND KICKSTARTER Transmission housing / Gearshift mechanism / Kickstarter / Specifications CHAPTER SEVEN / CARBURETORS, EMISSION CONTROLS AND EXHAUST SYSTEM Carburetor operation adjustment service / Slide-type carburetor Bing and Dell¿Orto / Bing constant velocity type carburetor / Air filter case / Throttle cable / Choke cable / Fuel tank / Fuel shutoff valves / Fuel filter / Crankcase breathe system / Air injection system / Evaporative emission controls system / Exhaust system / Specifications CHAPTER EIGHT / ELECTRICAL SYSTEM Charging system / Alternator / Voltage regulator / Diode board / Battery / Contact breaker-point ignition system / Ignition control unit / Ignition coils / Starting system / Starter / Starter relay / Lighting system / Headlight / Lights / Switches / Electrical connectors / Instrument cluster / Relays / Specifications CHAPTER NINE / FRONT SUSPENSION AND STEERING Wheel and hub / Handlebar / Steering head and stem / Steering head bearing race / Front fork / Front fork removal and installation / Front fork disassembly and assembly / Specifications CHAPTER TEN / REAR SUSPENSION AND FINAL DRIVE Wheel and hub / Shock absorber / Swing arm and drive shaft / Final drive unit / Pinion gear-to-ring gear adjustment / Taper roller bearing preload / Specifications CHAPTER ELEVEN / BRAKES Front rear drum brake / Front rear disc brake / Brake pad / Front rear master cylinder / Front rear caliper / Brake hose and line / Brake bleeding / brake pedal / Specifications CHAPTER TWELVE / FRAME AND BODY Sidestand / Centerstand / Foot pegs / Safety bars / Fenders / Rear sub-frame / Seat and tool box / Rear cowl / Headlight fairing (R65LS models) / Headlight fairing (R90S, R100CS and R100S models) / Headlight fairing (R100GS models) / Body panels (R100RS models) / Body panels (R80RT and R100RT models) / Luggage and rack / Windshield / Frame / Specifications SUPPLEMENT / 1990 AND LATER SERVICE INFORMATION Fuel tank (R100GS PD models) / Headlight / Instrument cluster (R100GS and R100GS PD models / Clock (optional) (R100GS and R100GS PD models) / Handlebar (R100GS PD models) / Shock absorber (single-shock models) / Rear fender (R100GS PD models) / Seat and rear carrier (R100GS PD models) / Headlight fairing and mounting bracket (R100GS and R100GS PD models) / Engine guard (R100GS PD models) / Specifications INDEX COLOR WIRING DIAGRAMS Publisher: Clymer Publications Softcover: 816 pages Dimensions: 10.8 x 8.3 x 1.6 inches

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Location: Midland, Michigan

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